Description

LaserStar 7700 Series OEM Manual Laser Welder is a high-performance, compact, and versatile solution for a wide range of industrial laser welding applications. Designed for OEM integration, this system features a portable, dual-component design that allows solution providers to quickly and efficiently incorporate it into both Class 1 and Class 4 laser welding configurations. Its ergonomic and modular construction ensures seamless integration, whether for production lines, tool and die maintenance, or specialized repair operations.

The LaserStar 7700 Series OEM Manual Laser Welder enables operators to work directly with parts held in their hands, providing exceptional control and precision. A stereo-microscope is positioned within the welding area, giving operators a clear, magnified view of the target zone. An internal cross-hair feature simplifies alignment, allowing welds to be executed exactly at the intended location. This combination of visual clarity and precision control is essential when working with complex geometries, heat-sensitive materials, or fine detail components.

One of the key strengths of the LaserStar 7700 Series OEM Manual Laser Welder is its versatility across a wide array of materials. The system can effectively weld stainless steels (300 and certain 400 series), mild steels, nickel and nickel alloys, aluminum and aluminum alloys, titanium, and a variety of precious metal alloys including gold, silver, and platinum. This capability makes the system suitable for industries ranging from jewelry manufacturing to aerospace and medical device production, where precision and material integrity are critical.

The system offers two power levels—80 Watt and 150 Watt—to accommodate a broad range of integration and application needs. This allows solution providers and operators to select the optimal power setting for their specific welding tasks, whether performing delicate micro-welding or more substantial material joining. Additionally, LaserStar’s Application and Engineering departments are available to provide complete integration assistance, ensuring that each installation is optimized for performance, efficiency, and repeatability.

The LaserStar 7700 Series OEM Manual Laser Welder excels in micro-welding applications, particularly in the repair and maintenance of large plastic injection molds, tools, and dies. Its precision capabilities allow operators to lay beads as small as 0.0025” (0.05 mm), enabling the repair of intricate slots, pockets, radius contours, and angular features with minimal material removal and virtually no heat-induced warping. The system also allows for the repair of polished, textured, and engraved surfaces, preserving the original surface finish and integrity of each component.

This flexibility makes the LaserStar 7700 Series OEM Manual Laser Welder ideal for working with thin walls, parting line edges, and other heat-sensitive areas that require meticulous control. It can effectively process a wide variety of alloys, including tool steels, aluminum, copper, titanium, and powdered metals, ensuring that even challenging materials can be welded without compromising their properties or dimensional accuracy.

Operators benefit from the combination of portability, precision, and ergonomic design. The dual-component setup allows for easy maneuvering and optimal positioning of the laser head and workpiece, reducing operator fatigue and increasing productivity. Meanwhile, the modular nature of the system simplifies maintenance, setup, and troubleshooting, making it an efficient and reliable solution for OEM integration.

In addition to repair and maintenance applications, the LaserStar 7700 Series OEM Manual Laser Welder is a powerful tool for prototyping, fine assembly, and micro-fabrication tasks. Its high precision, material versatility, and flexible integration capabilities provide solution providers with a competitive edge, allowing them to deliver consistent, high-quality results across a wide range of industrial applications.

Overall, the LaserStar 7700 Series OEM Manual Laser Welder combines advanced laser technology, ergonomic design, and modular flexibility to provide a robust solution for modern manufacturing, repair, and OEM integration needs. From delicate micro-welding to complex material joining, this system empowers operators to achieve precision, consistency, and efficiency in every weld, making it a valuable investment for industries that demand performance and reliability.